UNITY
Surface quality inspection
Surface quality inspection
Unity is an innovative solution tailored for the manufacturing industry that sets a new standard for robust quality control. Equipped with proprietary hardware and software, our innovative Unity system provides unsurpassed accuracy and performance in product quality assurance.
Unmatched quality: Unity ensures excellent product quality control
while minimizing production costs.
Industry-tailored: Specifically designed for the manufacturing industry, it tackles specific quality control challenges.
Accuracy and reliability: Ensures consistent and reliable evaluation
under variable conditions, eliminating differences.
Excels on All Surface Types
Integrates Easily In One Day
Error-free Defect Detection
Adaptive AI & Machine Vision
Minimizes False Alarms
Various Industries
Equipped with a high-resolution camera to perfectly interpret every detail, even on the tiniest parts.
Prepared to automatically detect numerous defects with exceptional accuracy on various surfaces.
Smart decision engine guarantees a fast response while maintaining a low false alarm rate.
Achieving consistent and accurate control of these surfaces requires overcoming the difficulties of illuminating irregular contours and effectively capturing the fine details that are often affected by reflections, shadows and surface topography. The development of reliable inspection methods for milled surfaces requires innovative techniques that mitigate these complexities and provide comprehensive evaluation without compromising accuracy.
Achieving accurate quality control of these surfaces requires methods to distinguish surface irregularities from the intended structural elements and to assess any deformations. The assessment of pressed metal surfaces is further complicated by their reflective nature, which causes problems in detecting defects due to glare and reflection. The complexity lies in detecting imperfections hidden in the geometry, which requires advanced imaging technologies capable of accurately identifying subtle defects.
The inspection of painted and coated surfaces is complex, as defects must be accurately identified while taking into account differences in the quality, colour and texture of the coating. The inspection process has to cope with issues such as hidden defects within the coating, irregularities in application and environmental influences, which require specialised methods to ensure comprehensive defect detection despite these variables. In addition, reflective properties and different paint and coating textures add another layer of difficulty in accurately identifying defects.
The inspection of materials applied to glass requires specialised inspection methods due to their transparency, which makes defects less visible. Problems include irregularities in thickness, embedded foreign particles, air pockets and wavy parts of the material. Manipulation of the colour spectrum through advanced camera technology helps to highlight imperfections that would otherwise be difficult to discern, providing comprehensive defect detection on transparent surfaces.
Inspecting CNC turned surfaces requires a specialized approach due to their reflective cylindrical exteriors that create challenging reflections and complicate defect detection. The complex shape of these surfaces requires image capture from multiple angles to accurately cover the entire surface. Advanced camera systems are used to eliminate reflections and shadows, enabling accurate detection of defects, especially when identifying imperfections such as porosity, scuffs, scratches or dents. This innovative technology ensures careful identification of defects and contributes to consistent quality control in production.
Inspecting internal surfaces presents unique challenges due to limited space, light constraints and complex part geometry. The deployment of miniaturized boroscopes enables detailed inspection and identification of defects such as irregularities, scratches or hidden imperfections within complex parts. These images create a comprehensive map of the internal surface, facilitating accurate defect detection and increasing the efficiency of quality control processes in manufacturing.
Resistant to imperfect positioning by manipulators, robots and automation mechanisms.
Resistant to ambient lighting. No problem with changing light.
Resistant to vibrations.
SANEZOO UNITY is a versatile solution for quality control on various surfaces, including shiny or matte materials, highly reflective surfaces like metal sheets, glass, and plastics, and it can detect imperfections of different shapes in random positions.
Please contact us and we will be happy to go through the solution options with you in detail. And if you want to test a specific sample from your production, you can send it to us for analysis and see the results on the spot.
Trusted by Industry Giants: Our Esteemed Partners and Clients
Please contact us and we will be happy to go through the solution options with you in detail. And if you want to test a specific sample from your production, you can send it to us for analysis and see the results on the spot.
